MIL-DTL-28804D
TABLE IX. Qualification and periodic inspection (connectors).
Inspection
Requirement
Method
Test samples
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1
2
3
4
5
6
7
8
9
1/
3.1, 3.3, 3.4,
Inspection of product
4.7.1
X
X
X
X
X
X
X
X
X
3.7, 3.7.1 and 3.8
3.6.1
Magnetic permeability 2/
4.7.2
X
X
3.6.2
Maintenance aging (crimp contact only)
4.7.3
X
X
3.6.3
Contact insertion and removal force
4.7.4
X
X
3.6.4
Mating and unmating force
4.7.5
X
X
3.6.5
Contact retention
4.7.6
X
X
X
X
Dielectric withstanding voltage 2/
3.6.6
At sea level
4.7.7.1
X
X
X
X
X
3.6.6
At altitude
4.7.7.2
X
X
X
X
X
3.6.7
Insulation resistance 2/
4.7.8
X
X
X
X
X
3.6.8
Contact resistance 1/
4.7.9
X
X
X
X
3.6.9
Contact engagement and separation force 1/
4.7.10
X
X
X
X
X
3.6.4
Mating and unmating force
4.7.5
X
X
X
X
X
3.6.10
Thermal shock
4.7.11
X
X
X
X
X
3.6.11
Humidity
4.7.12
X
X
X
X
X
3.6.6
Dielectric withstanding voltage
4.7.7
X
X
X
X
X
3.6.7
Insulation resistance
4.7.8
X
X
X
X
X
3.6.12
Vibration
4.7.13
X
X
X
X
X
3.6.13
Shock (specified pulse)
4.7.14
X
X
X
X
X
3.6.14
Durability
4.7.15
X
X
X
X
X
3.6.4
Mating and unmating force
4.7.5
X
X
X
X
X
3.6.9
Contact engagement and separation force
4.7.10
X
X
X
X
X
3.6.22
Altitude immersion (classes P and E)
4.7.23
X
X
X
X
X
3.6.15
Salt spray (corrosion)
4.7.16
X
X
X
X
X
3.6.4
Mating and unmating force
4.7.5
X
X
X
X
X
3.6.8
Contact resistance
4.7.9
X
X
X
X
X
3.6.5
Contact retention
4.7.6
X
X
X
X
3.6.16
Oversize pin exclusion 1/
4.7.17
X
X
X
X
3.6.8
Contact resistance 1/
4.7.9
X
X
X
X
3.6.17
Probe damage 1/
4.7.18
X
X
X
X
3.6.9
Contact engagement and separation force 1/
4.7.10
X
X
X
X
3.6.18
Fluid immersion 2/
4.7.19
X
X
X
X
X
3.6.4
Mating and unmating force 2/
4.7.5
X
X
X
X
X
3.6.19
Crimp contact deformation 1/ 2/
4.7.20
X
3.6.20
Contact pin strength 1/ 2/
4.7.21
X
3.6.21
Crimp tensile strength 1/ 2/
4.7.22
X
3.1, 3.3, 3.4, 3.7,
Inspection of product 1/ 2/
4.7.1
X
X
X
X
X
X
3.7.1 and 3.8
3.6.23
Resistance to soldering heat 2/ 3/
4.7.24
X
X
X
3.6.5
Contact retention 2/ 3/
4.7.6
X
X
X
3.6.24
Solderability (printed wiring tails only)
4.7.25
X
X
X
3.1, 3.3, 3.4, 3.7,
Inspection of product 2/ 3/
4.7.1
X
X
X
3.7.1 and 3.8
1/ When using previously qualified crimp contacts, these tests are not required.
2/ Not applicable for retention of qualification.
3/ Connectors with printed wiring tails only.
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