MIL-DTL-27599D
3.23 Contact plating thickness. When tested as specified in 4.6.19, contacts shall be gold plated to a
minimum thickness of 0.000050 inch.
3.24 Contact engagement and separation force. When tested as specified in 4.6.20, contact
engagement and separating forces shall be within the limits specified in SAE-AS39029.
3.25 Resistance to probe damage. When tested as specified in 4.6.21, contacts shall withstand the
bending moment and depth of test probe insertion without evidence of damage that would interfere with
the mechanical or electrical performance.
3.26 Contact location identification. Contact locations shall be identified as indicated on the
applicable military standard. All positions shall be identified on the front and rear faces of the insert
except where space limitations make this impractical. Location of contact identifying characters shall be
in close proximity to the holes but need not be placed exactly where indicated on the standard.
3.27 Workmanship. The connector shall be fabricated in a manner such that the criteria for
appearance, fit, and adherence to specified tolerances are observed. Particular attention shall be given
to neatness and thoroughness of marking parts, plating, welding, soldering, riveting, staking, and
bonding. The connectors shall be free from crazing, cracks, voids, pimples, chips, blisters, pinholes,
sharp cutting edges, burrs and other defects that will adversely affect life, serviceability, or appearance.
4. VERIFICATION
4.1 Classification of inspections. The inspection requirements specified herein are classified as
follows:
a. Qualification inspection (see 4.4).
b. Conformance inspection (see 4.5).
4.2 Inspection conditions. Unless otherwise specified herein, all inspections shall be performed in
accordance with the test conditions specified in the "GENERAL REQUIREMENTS" of EIA-364.
4.3 Test equipment and inspection facilities. Test and measuring equipment and inspection facilities of
sufficient accuracy, quality, and quantity to permit performance of the required inspections shall be
established and maintained by the contractor. The establishment and maintenance of a calibration
system to control the accuracy of the measuring and test equipment shall be in accordance with ISO-
10012-1 or equivalent system.
4.3.1 Reliability assurance program. A reliability assurance program shall be established and
maintained in accordance with MIL-STD-790. Evidence of such compliance shall be verified by the
qualifying activity of this specification as a prerequisite for qualification and continued qualification.
4.3.2 Hydrolytic stability. The connectors shall be subjected to the test as specified in
ASTM D570 as applicable (see 3.3.1.2).
4.3.3 Fungus resistance certification. Certification to method 508 of MIL-STD-810 is required
(see 3.3.3).
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