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MIL-DTL-27599 Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect, Environment Resistant, Solder Contacts, General Specification ForThis specification covers two series of miniature, high density, quick disconnect, bayonet coupling, circular, environment resistant, electrical connectors capable of continuous operation within a temperature range of -65 Degrees C to +175 Degrees C \(see 6.1\). These connectors are intermateable with applicable series I and series II connectors of MIL-DTL-38999. These connectors are supplied under a MIL-STD-790 reliability assurance program. See 6.1 for restrictions on intended use and applications.

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MIL-DTL-27599D
TABLE IV. Qualification and group C periodic tests ­ Continued.
Inspection
Requirement
Test
paragraph
paragraph
Group 3 (shells with spring fingers)
Visual and mechanical inspection
1.1.1, 3.1, 3.3, 3.4,
Durability (series I)
Shell spring finger forces
Shell-to-shell conductivity
EMI shielding
Visual and mechanical inspection
1.1.1, 3.1, 3.3, 3.4,
Group 4 (series I and II-finish B)
Visual and mechanical inspection
1.1.1, 3.1, 3.3, 3.4,
Shock (high impact) (series I)
Dielectric withstanding voltage (sea level)
Salt spray (dynamic test)
Coupling torque
Coupling pin strength
Visual and mechanical inspection
1.1.1, 3.1, 3.3, 3.4,
1/ Qualification only.
4.5 Conformance inspection.
4.5.1 Group A inspection. Group A inspection shall consist of the visual and mechanical
inspections specified in table V. The documentation requirements of EIA-364 do not apply.
TABLE V. Group A inspection.
Inspection
Requirement
Test
paragraph
paragraph
Visual inspection 1/
1.1.1, 3.1, 3.3, 3.4,
Critical inspection 1/ 2/
3.1
Insulation resistance 1/ 2/ 3/
Dielectric withstanding voltage 1/ 2/
1/ 100 percent inspection.
2/ The contractor may use in-process controls for this requirement.
3/ Test between two adjacent contacts and between two peripheral contacts and the shell.
4.5.1.1 Visual inspection (group A inspection). Each connector shall be visually examined for
completeness, workmanship, and identification requirements. Attention shall be given to those
assemblies that require a gasket to determine the condition of the gasket. Gaskets missing, twisted,
buckled, kinked, or damaged in any way shall be cause for rejection. Each connector shall be visually
inspected for the presence of compound between wire termination end of insert and shell.
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