MIL-DTL-25516F
TABLE VI. Qualification inspection.
Inspection
Requirement
Test
Test groups
paragraph
method
ABCDE
paragraph
Visual and mechanical inspection 1/
3.1, 3.4, 3.5,
4.7.1
1
1
1
1
1
3.7, 3.8
Insulation resistance
3.6.1
4.7.2
4 4
4
Dielectric withstanding voltage
3.6.2
4.7.3
4 4
Contact resistance
3.6.3
4.7.4
4
6
6
Low signal level contact resistance
3.6.4
4.7.5
4
6
6
Contact engagement and separation
3.6.5
4.7.6
6
forces
Resistance to test probe damage
3.6.6
4.7.7
4
Contact retention
3.6.7
4.7.8
4
Durability
3.6.8
4.7.9
4
6
Cable retention force (except classes H
3.6.9
4.7.10
4
and Y)
Side load (except classes H and Y)
3.6.10
4.7.11
4
Hermetic sealing (except class G)
3.6.11
4.7.12
4
Thermal shock
3.6.12
4.7.13
4
Shock
3.6.13
4.7.14
4
Vibration
3.6.14
4.7.15
4
High temperature
3.6.15
4.7.16
4
6
Fuel immersion
3.6.16
4.7.17
4
6
Altitude humidity cycling
3.6.17
4.7.18
4
Ozone exposure
3.6.18
4.7.19
4
Corrosion resistance
3.6.19
4.7.20
4
6
Sulphide immersion
3.6.20
4.7.21
4
4
Maintenance aging
3.6.21
4.7.22
4 4
Shield clamp resistance (except classes H 3.6.22
4.7.23
2 2
and Y)
1/ Marking will be considered defective only if it is illegible at the completion of the
required tests.
4.5.4 Retention of qualification. To retain qualification, the contractor shall verify in coordination with
the qualifying activity and 4.6.3, the capability of manufacturing products which meet the performance
requirements of this specification. Refer to the qualifying activity for the guidelines necessary to retain
qualification to this particular specification. The contractor shall immediately notify qualifying activity any
time that the inspection data indicates failure of the qualified product to meet the performance
requirements of this specification.
4.5.5 Qualification of additional polarities. Qualification may be granted for all polarities of one series,
class, and type of connector, provided connector samples of each of the four bayonet configurations have
passed the tests in table VI in a different series, class, or type.
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