MIL-DTL-21097G
3.7 Insulation resistance. When connectors are tested in accordance with 4.6.3, the initial insulation resistance shall
be not less than the applicable value specified below:
a. Connectors (individual contact) mounted to PC boards 500 megohms.
b. Connectors not mounted PC boards 5,000 megohms.
3.8 Dielectric withstanding voltage. When connectors are tested as specified in 4.6.4, there shall be no evidence of
breakdown of insulation or flashover when the voltages specified in table IV are applied between adjacent contacts and
between any external mounting hardware and the closest contacts to the hardware.
TABLE IV. Voltages for contact spacing.
Altitude
Test voltages for
contact spacing (in inches)
0.050
0.075
0.100
0.125
0.156
0.200
Sea level
375
375
650
1500
1800
1800
50,000 feet
275
275
275
500
675
675
70,000 feet
275
275
275
325
450
450
3.9 Contact resistance. When connectors are tested as specified in 4.6.5, unless otherwise specified (see 3.1), the
initial contact resistance shall not exceed 30 millivolts. In addition, the difference between the initial measurement and
any succeeding measurement made upon an identical individual contact shall not increase by more than 50 percent of
the initial measurement.
3.10 Engagement and separation forces (board side).
3.10.1 Individual contact engagement and separation forces.
3.10.1.1 Test I (applicable on to types A and AD). When connectors are tested as specified in 4.6.6.1.1, the
individual contact engagement force shall not exceed 16 ounces. Unless otherwise specified (see 3.1), the separation
force shall be not less than 1 ounce.
3.10.1.2 Test II (type CR, as applicable). When connectors are tested as specified in 4.6.6.1.2, the individual contact
engagement force shall not exceed 16 ounces and the separation force shall be not less than 2 ounces.
3.10.2 Total engagement force (applicable on to types A and AD). When connectors are tested as specified in
4.6.6.2, unless otherwise specified (see 3.1), the total engagement force shall be not greater than values specified in
table V.
TABLE V. Total connector engagement force.
Number of contact
Maximum board
positions
insertion force (gage)
8 pounds
6
12
10
19
15
22
18
27
22
28
25
35
28
38
30
45
36
54
43
10
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