MIL-DTL-22992G
4.4.3 Test cables. For the purposes of the tests and when applicable, classes C, J, and R
connectors shall be wired with cable conforming to MIL-DTL-915 or MIL-DTL-13777 of construction to
match the insert arrangement of the connector, as far as possible. Suitable adapters shall be attached to
the connectors to provide effective sealing around the cable when applicable. Solid resilient plugs may
be used in lieu of test cables for sealing purposes for group B inspection. Class L receptacles shall be
wired with single conductors that are within the limits specified on MS90555 and MS90558. Class L plugs
shall be wired with cable conforming to MIL-DTL-3432 as defined on the applicable insert arrangement
standard. Use the proper crimp bushings specified in table A-V.
4.4.4 Failures. One or more failures shall be cause for refusal to grant qualification approval.
4.4.5 Retention of qualification. To retain qualification, the manufacturer shall forward a report to the
qualifying activity at 12-month intervals for groups A and B, and 36-month intervals for group C. The
qualifying activity shall establish the initial reporting date. The qualifying activity, at its option, may
shorten the 36 month reporting period to 24 months if deemed necessary. The report shall include the
following documentation:
a. A summary of the results of the test performed for inspection of product for delivery (groups A
and B), indicating as a minimum the number of lots that have passed and the number that have
failed. The results of tests of all reworked lots shall be identified and accounted for.
b. A summary of the results of tests performed for qualification verification inspection (group C),
including the number and mode of failures. The summary shall include results of all
qualification verification inspection tests performed and completed during the 36-month period.
If the summary of the test results indicates nonconformance with specification requirements,
and corrective action acceptable to the qualifying activity has not been taken, action may be
taken to remove the failing product from the qualified products list.
Failure to submit the report within thirty (30) days after the end of each reporting period may
result in loss of qualification for the product. In addition to the periodic submission of inspection
data, the supplier shall immediately notify the qualifying activity at any time during the reporting
period that the inspection data indicates failure of the qualified product to meet the
requirements of this specification.
In the event that no production occurred during the reporting period, a report shall be submitted
certifying that the company still has the capabilities and facilities necessary to produce the item.
If during two (2) consecutive reporting periods there has been no production, the manufacturer
may be required, at the discretion of the qualifying activity, to submit a representative product of
each type, grade, class, etc. to testing in accordance with the qualification inspection
requirements.
4.5 Conformance inspection.
4.5.1 Inspection lot. An inspection lot shall consist of all connectors of the same shell size, covered
by the same MS standards, produced under essentially the same conditions, and offered for inspection at
one time. In-process controls, unrelated to lot sizes of finished connectors, may be used, provided an
inspection method equivalent to the actual testing level is maintained.
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